Gas Regulator Pressure: LPG Regulator – LPG Gas Fittings and Connections

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Learn about gas regulator, gas regulator pressure, LPG gas bottle fittings and connections. How does gas pressure regulator work and more...

Gas Regulator Pressure: LPG Regulator – LPG Gas Fittings and Connections

An LPG regulator (gas regulator), gas regulator pressure, LPG gas fittings and connections are all important for home LPG gas use.

The LPG gas regulator pressure is the pressure from the gas bottle to the LPG regulator (gas regulator) and through the LPG gas fittings and connections (gas bottle fittings) to the 2.75 kPa low pressure gas appliances.

So, say you’ve just moved into your first home that has LPG gas.

You go outside and look at the gas bottle and LPG pressure regulator (gas regulator) connected by all the LPG gas fittings and connections (gas bottle fittings) and you wonder:

“What is all of this stuff and how does it work?”

Find out here…

LPG Regulator and LPG Gas Regulator Pressure

Low pressure gas regulator with LPG gas fittings and connections

An LPG regulator (gas regulator) automatically modulates high pressure gas to house gas regulator pressure and is connected by the LPG gas fittings and connections (gas bottle fittings).

The LPG gas regulator pressure is determined by the 2.75 kPa gas regulator (LPG regulator) for the low pressure gas appliances attached.

The image shows an LPG regulator (low pressure gas regulator), LPG gas fittings and connections (gas bottle fittings).

An LPG regulator (low pressure gas regulator) reduces the LPG gas regulator pressure delivered to the low pressure gas appliances from the gas bottles via the gas bottle fittings.

The pressure within a gas bottle can be 800-900kPa vs the 2.75kPa low pressure gas typically required and provided by a 2.75 kPa gas regulator (LPG regulator).

An LPG pressure regulator (low pressure gas regulator) is usually factory pre-set as a 2.75 kPa gas regulator (LPG regulator) to deliver the standard low pressure gas for the appliances.

This short video (8:29) explains all of the basics of an LPG regulator (gas regulator), LPG gas bottle and gas bottle regulator, as well as the LPG gas fittings and connections (gas bottle fittings)…

Gas Bottle Regulator Functionality: How it Delivers Low Gas Regulator Pressure

A gas bottle regulator (LPG regulator) has a diaphragm, which is a flexible rubber disc that responds to pressure changes and functions to regulate the flow of gas to the pre-set low LPG gas regulator pressure.

LPG RegulatorThe diaphragm works in combination with springs and other parts within the low pressure gas regulator (LPG regulator).

The diaphragm actuates when pressure changes and adjusts the inlet valve accordingly to produce a consistent low LPG gas regulator pressure output, as a 2.75 kPa gas regulator (LPG regulator).

It also works in conjunction with the low pressure gas regulator (LPG regulator) vent which allows the diaphragm to move freely.

If the gas regulator (LPG regulator) vent is obstructed, the gas regulator diaphragm will not operate properly and may deliver the wrong LPG gas regulator pressure.

The low pressure gas regulator (LPG regulator) vent should remain free of dirt and debris to ensure the LPG gas pressure regulator operates correctly, delivering low pressure gas.

Gas Bottle, LPG Gas Regulator, LPG Gas Fittings and Gas Bottle Connections

LPG is stored under pressure, as both a liquid and gas in bottle. The gas bottle, LPG gas regulator (low pressure gas regulator) and gas fittings work together to provide the LPG gas regulator pressure required by the low pressure gas appliances.

The gas bottle and low pressure gas regulator (LPG regulator) are connected by the gas bottle changeover valve, LPG gas fittings and connections (gas bottle fittings).

Two 45kg gas bottlesAll gas bottles require an LPG pressure regulator because the gas bottle pressure is much too high to be used in low pressure gas appliances.

The pressure within a gas bottle can be 800-900kPa, far higher than the low pressure gas required via an LPG regulator (gas regulator).

This is why an LPG pressure regulator (low pressure gas regulator) is a necessity.

The low pressure gas varies based on the ambient temperature, exposure to the radiant heat of the sun and the amount of gas remaining in the gas bottle.

LPG Gas Regulator Pressure for Low Pressure Gas Appliances

Whilst the gas bottle pressure can be 800-900kPa, the required LPG gas regulator pressure for Australian low pressure gas appliances is the typical low pressure gas provided by a 2.75 kPa gas regulator (LPG regulator).

So, an LPG pressure regulator (low pressure gas regulator) is required to reduce the pressure and ensure a consistent 2.75kPa is safely delivered from the gas bottle through the LPG gas fittings and connections to your low pressure gas appliances via an LPG regulator (gas regulator).

LPG Gas Fittings and Connections – Gas Bottle FittingsLPG automatic gas bottle changeover valve

The typical home has two 45kg gas bottles.

The LPG gas fittings and connections (gas bottle fittings) include the gas hose, gas valve, gas bottle changeover valve, piping and gas bottle connections required to build a complete LPG gas system, connecting the gas bottle and low pressure gas regulator (LPG regulator) to the low pressure gas appliances appliances.

Gas bottle changeover valves determine from which gas bottle the gas is being taken.

Licensed gas fitters are required for all gas related work, involving the LPG gas pressure regulator (gas regulator), LPG gas fittings and connections (gas bottle fittings) on homes and businesses.

BBQ Gas Bottle Regulator & Gas Bottle Fittings

BBQ gas hose and regulator

Typical BBQ LPG gas fittings and connections include a BBQ gas hose, gas bottle and LPG pressure regulator (low pressure gas regulator). LPG gas regulator pressure is preset for the low pressure gas required by the BBQ.

The LPG pressure regulator (LPG regulator), gas hose, and gas bottle fittings can come as an assembly, but a gas hose is also sold separately.

The gas bottle and low pressure gas regulator (LPG regulator) can be for an older POL LPG gas fittings and connections or the newer LCC27 gas bottle fittings.

Camper valve adapters may also be required for gas bottle fittings.

LPG Gas Fittings and Connections: Gas Pigtail

copper gas pigtail for gas bottle regulator

LPG gas fittings and connections (gas bottle fittings) include the “gas pigtail”, connecting the home gas bottles to a gas bottle changeover valve and the changeover valve is connected to the LPG gas pressure regulator (LPG regulator). Gas pigtails are gas bottle fittings that can be made of solid copper, rubber or braided metal over a rubber interior.

Copper is generally considered the best choice for gas bottle fittings, as rubber and braided pigtails have a limited life span.

Rubber gas pigtail are gas fittings

Also, pigtails can catch or trap debris over time so they should be replaced any time the low pressure gas regulator (LPG regulator) is replaced.

Pigtails are “flexible” and will absorb the shock of sudden movement or jarring, if the LPG regulator (gas regulator) installation is accidentally bumped or moved out of place.

Without the flexible low pressure gas regulator gas bottle connections, the gas bottle fittings would be rigid and more susceptible to leaks caused by movement.

Gas Bottle Changeover Valve

Manual gas bottle changeover valve

LPG gas fittings and connections (gas bottle fittings) also include the gas bottle changeover valve that controls which gas bottle is in use, when two gas bottles are installed on your home. As the name implies, the gas bottle changeover valve changes over which gas bottle is in use.

The gas bottle changeover valve connects the gas bottle and low pressure gas regulator (LPG regulator) via the LPG gas fittings and connections (gas bottle fittings).

A gas bottle changeover valve come in two types, with manual (shown) and automatic changeover versions.

As the names imply, manual changeover valves require manual intervention while automatic changeover valves automatically switch between gas bottles when the first bottle runs dry.

LPG Gas Fittings and Connections End with the Gas Bayonet Fitting

Male gas bayonet & female gas bayonet fitting

The gas bayonet fitting is the last component of the LPG gas fittings and connections (gas bottle fittings) before your low pressure gas appliance.

If you have a portable gas heater, it will be connected to your home LPG supply using gas bayonet fitting.

Female gas bayonet fitting can be floor or wall mounted.

Male gas bayonet fitting, on the end of the heater hose, plug into the female gas bayonet fitting which are, in turn, connected to the LPG service piping.

Please see:

How to Connect & Disconnect Gas Bayonet Fitting

Gas Pipe

Flexible LPG gas pipe

A gas pipe, which is a semi-rigid gas hose, runs from the LPG gas pressure regulator (low pressure gas regulator) to the low pressure gas appliances inside your home.

This gas pipe generally consists of copper tubing or flexible composite piping.

The gas pipe needs to be installed correctly and legally, in conjunction with the gas bottle and low pressure gas regulator (LPG regulator), for the entire installation to be safe and serviceable.

Licensed Gas Fitter is Required

Please remember that all gas installations must be carried out by a licensed local gas fitter.

They are experts at installing the LPG gas fittings and connections (gas bottle fittings) and low pressure gas regulator (LPG regulator) and checking the LPG gas regulator pressure, for safe operation.

Give us a call on 131 161 if you need help finding a local gas fitter nearby.

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Eric Hahn
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Steve Reynolds

Technical Consultant

Steve Reynolds is a leading expert in the LPG industry with over 22 years of experience. As part of the national management team at ELGAS, Steve ensures the safe and efficient storage, handling, and transportation of LPG. He serves as the lead investigator for incidents and collaborates with authorities on industry developments.

Steve is a technical advisor to Standards Australia and Gas Energy Australia (GEA), and an active member of the World LPG Association (WLPGA), contributing to global standards and technical reviews. He holds a BSc. (Hons) in Industrial Chemistry from UNSW and has held senior safety and technical roles at ELGAS, making him a trusted authority in LPG safety and standards.