Gas Bottle Safety – Gas Cylinder Safety Guidelines
Gas cylinder safety is important to you, your home, and your family. Required gas bottle testing is an integral part of gas bottle safety.
At ELGAS, all our gas cylinders meet the strict Australian standards for safety.
Our gas cylinder test station technicians ensure gas bottle testing and maintenance that meets the highest standards, so you can use your LPG in confidence for BBQs, home and commercial applications.
Australian Standards for Home and Commercial Gas Cylinders
There are no set Australian standards for gas bottle manufacturing and there are many manufacturers.
However, gas bottles need to be maintained in perfect working order according to Australian testing standards.
With the SWAP’n’GO® network of close to 6,000 dealers in all Australian states, home gas bottle delivery, and refilling operations, we take gas bottle safety seriously.
Gas bottles are marked with a date stamp so you know when the next inspection test date is due.
If your gas bottle is undamaged it can be refilled any number of times prior to expiry.
Gas Bottle Testing
It’s dangerous and also illegal to fill out-of-date or damaged cylinders.
The cylinders require LPG gas cylinder testing and re-stamping at an approved test station.
If installing LPG at your home or business, the installation must be performed by a qualified gas fitter.
You will also need to store the gas bottles in a safe location.
A complete periodic testing of an LPG cylinder every 10 or 15 years can include:
- gas bottle expiry confirmation
degassing- internal inspection
- external inspection
- valve inspection or replacement
- new LPG gas bottle expiry stamp
Please see: Gas Bottle-Cylinder Testing Facts
Testing Automotive LPG Tanks
LPG tanks in vehicles must also be inspected every ten years.
The Autogas tank test includes structural integrity, internal and external inspections, and pressure relief valve functionality.
The car gas tank expiry date is the same story as for other gas cylinders, and checks are mandatory.
As with other gas cylinders, it is illegal to refill an out-of-date car gas tank.
How to Dispose of Expired and Damaged Gas Cylinders
Even the toughest steel has its days, and SWAP’n’GO bottles and other large cylinders that fail gas bottle testing are condemned.
Expired and faulty gas bottles are safely retired by punching a large hole in the side so metal recycling workers know the cylinder has been safely decommissioned.
In addition to recycling the steel from the gas bottles, the brass from the valves is also recycled.
Everything is taken care of by ELGAS experts who are experienced in retesting out-of-date cylinders, detecting gas leaks and other gas bottle testing services.
Your old gas bottle can be exchanged for one in as-new condition for no extra charge at ELGAS and SWAP’n’GO.
Please see: Gas Bottle Disposal & Where to Dispose of Gas Bottles Near Me – Gas Bottle Recycling
Checking Your LPG Gas Bottle Level
There are some gas bottle testing procedures you can perform yourself, including testing how much gas is left in your cylinder.
The easy steps to follow are:
- Pour warm water (not boiling water) down the side of the bottle.
- Wait a few minutes.
- Run your hand down the side of the bottle.
- It will feel cool to the touch at the level of LPG and you may notice a condensation line.
- You now know how much gas is left in your bottle
- Does your bottle need a refill? Contact ELGAS or visit your nearest SWAP’n’GO retailer
Please see: How to Check Gas Bottle Level – Gas Bottle Level Indicator
Steps to Take Before Refilling Your LPG Gas Cylinders
LPG is used for numerous applications that include cooking, heating, and hot water, so it is an important safety consideration to ensure your cylinder is in top working order.
In general, your gas cylinders can be automatically replaced with new ones.
That’s the beauty of having a gas contract with Elgas or being a SWAP’n’GO customer.
Make sure to check your gas bottle date stamp periodically to ensure it hasn’t expired.
Refilling – While not part of the formal inspection process, the new valve installation should always be leak tested when refilled.
In fact, this is the standard procedure for all subsequent refilling, as well.
Refurbishment – In addition to the normal test procedures, over half of the bottles tested by SWAP’n’GO are also cleaned and repainted.
The end result is a refurbished gas bottle in as-new condition with a new test date stamp that’s valid for ten years.
Recycling – SWAP’n’GO bottles that are condemned are safely decommissioned.
In addition to recycling the steel from the gas bottles, the brass from the valves is also recycled.
Testing with a Licensed Testing Service
LPG is a volatile gas with tremendous power when under pressure, so it makes sense to trust the experts at ELGAS.
After the LPG gas bottle expiry date, cylinder retesting must be performed.
The ELGAS cylinder test station technician will stamp a new inspection date into the neck ring if the LPG gas cylinder is in top working order.
Here is a breakdown of some testing procedures involved:
- A determination that the LPG gas bottle expiry date has been reached.
- External gas cylinder testing is performed.
- The LPG Cylinder is degassed to allow for internal gas cylinder inspection & testing.
- The old valve is removed and an internal gas bottle inspection is done.
- The cylinder neck and valve threads are inspected for any damage.
- A new LPG gas bottle expiry date is stamped into the cylinder neck ring.
- A new valve is installed after the successful completion of gas cylinder testing.
- Any required refurbishment, including painting, is performed.
- The cylinder is ready for refilling and return to use.
- Any cylinders that fail the LPG gas cylinder testing, at any point are condemned and recycled.